Applications List

Hot Strip Mills

Key Automation Areas in Hot Strip Mills

1. Main Drive & Mill Stand Automation – Precise control of mill drives for stable speed, torque, and power optimization.
2. Gauge & Thickness Control – Automatic systems for consistent strip thickness and quality.
3. Tension & Loop Control – Coordinated control between stands for smooth strip flow and reduced breakage.
4. Temperature & Cooling Control – Real-time monitoring of reheating, finishing, and controlled cooling for desired properties.
5. Shear & Coiling Automation – Accurate cutting and automatic coiling for efficient finishing.
6. Material Tracking & Energy Monitoring – End-to-end product tracking and optimized energy use.

Cold Strip Mills

1. Reversing & Tandem Mill Drive Control – Precision control of main drives for stable rolling of thin strips.
2. Automatic Gauge & Shape Control (AGC/AFC) – Ensuring accurate strip thickness, flatness, and crown control.
3. Tension & Elongation Control – Precise tension regulation between stands to maintain uniform strip quality.
4. Emulsion & Coolant Management – Automated spray cooling and lubrication systems for surface finish and roll protection.
5. Coil Handling & Coiling Automation – Automated uncoilers, recoilers, and strip threading systems for efficiency.
6. Surface Inspection & Tracking – Real-time defect detection, material identification, and production monitoring.

TMT / Wire Rod Mills

1. Main Drive & Stand Automation – Coordinated control of roughing, intermediate, and finishing stands for high productivity and accurate dimensions.
2. Thermex / Quenching Control – Automated water quenching for precise control of strength, hardness, and ductility in rebars.
3. Shear Automation – Accurate operation of crop, flying, and cold shears to ensure correct bar lengths and reduce wastage.
4. Cooling Bed Automation – Optimized transfer and uniform cooling of bars for consistent metallurgical properties.
5. Wire Rod Block & Laying Head Control – High-speed rolling and controlled coil formation with proper tension and quality.
6. Material Tracking & Energy Monitoring – Real-time billet-to-finished bar tracking with optimized energy consumption.

Cement Industry

1. Raw Mill & Kiln Automation – Optimized grinding and stable kiln operation for consistent clinker production.
2. Preheater & Calciner Control – Efficient fuel utilization and emission control through advanced process regulation.
3. Finish Mill Automation – High-precision grinding control for uniform cement fineness and quality.
4. Material Handling Systems – Automated conveyors, bucket elevators, and feeders for smooth material flow.
5. Energy Monitoring & Optimization – Real-time tracking of power and fuel consumption to improve efficiency.
6. Environmental Compliance – Automated dust collection, gas analysis, and emission control systems.
7. SCADA & Centralized Control – Integrated plant monitoring and reporting for streamlined operations.

Paper Industry

1. Pulping Process Automation – Optimized control of pulping, bleaching, and chemical dosing for consistent pulp quality.
2. Paper Machine Control – Precision regulation of speed, tension, and moisture for uniform sheet formation.
3. Drying Section Automation – Energy-efficient steam and temperature control for improved drying performance.
4. Quality & Grade Control Systems – Real-time monitoring of thickness, brightness, and surface properties.
5. SCADA & Energy Management – Centralized plant monitoring with reduced downtime and optimized power usage.

Printing & Packaging Industry

1. Printing Press Automation – Accurate registration, ink control, and color management for high-quality prints.
2. Packaging Line Control – Synchronization of filling, sealing, labeling, and wrapping operations.
3. Material Handling Systems – Automated conveyors, feeders, and stackers for smooth workflow.
4. Quality Inspection Systems – Vision-based defect detection and barcode verification to ensure accuracy.
5. Energy & Waste Optimization – Monitoring systems to minimize power consumption and material wastage.
6. SCADA & Centralized Monitoring – Real-time production tracking, fault diagnostics, and predictive maintenance.

Printing & Packaging Industry

1. Cane Handling Automation – Conveyorized feeding and preparation systems for efficient and uniform cane flow.
2. Milling Process Control – Automated pressure, speed, and extraction monitoring to maximize juice recovery.
3. Juice Clarification Automation – pH control, flow regulation, and chemical dosing for consistent juice quality.
4. Evaporation & Boiling Automation – Level, temperature, and vacuum controls for energy-efficient crystallization.
5. Centrifugal Automation – Programmable cycle control for uniform separation of molasses and sugar crystals.
6. Boiler & Cogeneration Control – Automated combustion management and turbine synchronization for reliable power generation.
7. Plantwide SCADA Monitoring – Real-time production tracking, fault detection, and predictive maintenance across all processes.